Food Distribution Hub Epoxy Resin Flooring Case Study: 3,000m² Transformation
Project Overview
Comprehensive epoxy resin flooring transformation for a leading UK food distribution hub, achieving HACCP compliance and eliminating dust contamination across 3,000m².
Expertise You Can Trust
With over 15 years of industry experience, UK Commercial Flooring delivers precision-engineered solutions.
The Challenge
The facility was struggling with a dusting concrete floor that posed a critical contamination risk to food packaging. Strict HACCP audits required a seamless, hygienic surface, but operational demands meant the facility could not afford an extended shutdown.
- Severe concrete dusting threatening food packaging integrity
- Urgent need for HACCP and food safety compliance
- Critical requirement to minimize operational downtime
- Need for a seamless, easy-to-clean hygienic surface
Expertise-Driven Solution
UK Commercial Flooring leveraged over 15 years of industrial expertise to specify and install a high-performance, solvent-free epoxy resin system tailored for food environments.
Step 1
Dust-free captive shot blasting to prepare the substrate while protecting active stock.
Step 2
Application of a specialized epoxy primer to seal the concrete and prevent outgassing.
Step 3
Installation of a high-build epoxy base coat to level minor imperfections.
Step 4
Application of a chemical-resistant, food-safe topcoat with anti-slip properties.
The Results
The project delivered a sterile, showroom-quality floor that met all hygiene audits. Dust contamination was eliminated, and the client reported a 40% reduction in cleaning time due to the seamless finish.
| Metric | Before | After | Improvement |
|---|---|---|---|
| Dust Emission | High (Non-Compliant) | Zero (ISO Class Certified) | 100% Elimination |
| Contamination Risk | Critical | Negligible | Full Compliance |
| Downtime Required | Est. 7 Days | 48 Hours (Weekend) | 70% Faster |
| Cleanability | Labor Intensive | Rapid/Seamless | High Efficiency |
Project Success
Delivered on time, within budget, and exceeding quality expectations.
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Get Free Quote"The difference is night and day. We passed our hygiene audit with flying colors, and the team worked around our schedule perfectly."
Project Key Facts
- LocationNorth West, UK
- ServiceEpoxy
- Completed2025-01-15
