Project Overview
A comprehensive restoration of a 2,500m² factory floor that had suffered from severe delamination and chemical damage.
Expertise You Can Trust
With over 15 years of industry experience, UK Commercial Flooring delivers precision-engineered solutions.
The Challenge
The client was facing massive safety issues as the previous coating had completely failed, flaking off and creating trip hazards. Additionally, constant chemical spills had eroded the underlying concrete substrate.
- Total removal of 2,500m² of failed resin coating
- Repairing deep chemical erosion pits up to 15mm deep
- Fast-track application to minimize production line shutdown
- Dust-free preparation within an active facility
Expertise-Driven Solution
We utilized heavy-duty diamond grinding to remove the failed system, followed by specialist chemical-resistant mortar repairs and a high-build industrial epoxy system.
Step 1
Aggressive diamond grinding to remove delaminated material.
Step 2
Pressure cleaning and neutralization of chemical contaminants.
Step 3
Filling of all cracks and pits with epoxy resin mortar.
Step 4
Installation of a 3-coat heavy-duty industrial epoxy system with anti-slip texture.
The Results
A safe, durable, and chemical-resistant floor that has significantly improved the workplace environment and safety ratings.
| Metric | Before | After | Improvement |
|---|---|---|---|
| Safety Incidents | 4/month | 0 | 100% Reduction |
| Chemical Resistance | Poor | Excellent | High Performance |
| Reflectivity | Dull/Dark | High Gloss | +60% Light |
Project Success
Delivered on time, within budget, and exceeding quality expectations.
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Project Key Facts
- LocationBirmingham
- ServiceEpoxy
- Completed2024-05-15
